Landmark at Hillsboro

Landmark at Hillsboro

Overview

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Location: Hillsboro Beach, FL

Engineer: Bunker Engineering & Construction Services, Inc.

Owner: Landmark at Hillsboro Condominium Association, Inc.

Problem:

Landmark at Hillsboro Condominium was first built in the mid-1980s with an elevated pool deck above a parking garage. The parking garage had major water leaks due to the wear and tear of the existing waterproofing throughout the years. In June 2018, CP&R was contracted to strategically re-waterproof a portion of the pool deck to repair all the leaks. In the process, all necessary concrete structural repairs were made. The pool deck was also fully renovated with new pool finishes, a new fountain, a new handicap ramp, pavers and a new BBQ area.


Solution: 

  • Remove all existing pavers, topping slab, and old waterproofing
  • Repair all damaged existing concrete
  • Re-waterproof pool deck with Carlisle Membrane System
  • Remove and replace fountain
  • Build new BBQ area
  • Remove and replace pool finishes
  • Build new handicap ramp

Lauderdale One

Lauderdale One

Overview

Parking Garage Restoration

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Location: Fort Lauderdale, FL

Engineer: Karins Engineering Group

Owner: Lauderdale One Condominium Association

Lauderdale One Condominium is a 175-unit Condominium Association located in Ft. Lauderdale, Florida. The property consists of two luxury buildings and a 4-level parking garage. The parking garage had major water leaks onto the lower levels below. Concrete Protection & Restoration was contracted to waterproof the top floor of the parking structure to resolve these issues.

 

 

 

Scope of Work:

  • Remove all of the existing wheel stops and the cementitious slope along the perimeter of the deck.
  • Perform partial depth concrete repairs at the elevated slab. 
  • Install a new cementitious slope along the perimeter of the walls to allow for positive drainage.
  • Prepare the concrete surface per project requirements and install a traffic bearing membrane Line stripe parking spaces and install new wheel stops.

AVA Ballston

AVA Ballston

Overview

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Location: Arlington, VA 

Owner: Avalon Bay Properties

Engineer: Smislova, Kehnemui & Associates

Project Duration: 11 months

The AVA Ballston Apartment building is a 10-story high-rise, post tensioned building with approximately 344 units constructed in 1989. Visible signs of structural distress in the forms of spalling and delamination had occurred on the balcony slabs due to their embedded railings. Water infiltration was present along the building façade due to lack of proper flashing details. Additionally, damaged mortar joints and façade masonry in conjunction with deteriorated sealants were aiding water infiltration affecting the long-term integrity of the building.

 

Work-scope repairs included installation of new surface mounted railings, repairing all damaged concrete and post-tension components, removal and replacement of all sealants, and installation of pedestrian traffic coatings on all balcony slabs to ensure concrete repair longevity. Along the entire façade through wall flashings were installed, damaged facade masonry and joints were repaired, and all sealants and vertical expansion joints were replaced.

TechWorld

TechWorld

Overview

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Location: Washington DC

Project Size: $7,194,157.60

Owner: TechWorld Owner’s Association

Engineer: Construction Insight DC LLC

Project Duration: 2 years

The TechWorld campus is located in downtown Washington DC right next to Chinatown and two blocks from the Capital One Arena. 4 different addresses span the city block that sits overtop of the 500,000 square foot garage. Repairs at this jobsite required coordination with the Renaissance Hotel, the DEA, several restaurants, a labor union, a post office, and a building undergoing a complete top to bottom renovation. Two years were spent working inside these spaces as well as the loading dock and large parking garage below. Water leaking from a large paver plaza above and heavy traffic inside the garage contributed to the deteriorating condition of the concrete surfaces on the property. In addition to water entering from above, water was also making its way into the garage from below the mat slab and through the foundation walls. Thousands of feet of horizontal and vertical grout injection were carefully performed and monitored over several months to ensure sub-terranean water was being directed elsewhere. While the source of the water infiltration was being addressed, hydro demolition was performed on the concrete surfaces to repair the large scale of delaminations. Once structural repairs were complete, expansion joints and waterproofing were installed to ensure the new slabs were protected from future movement and moisture.

Notable project work scope items included:

 ·         75,750 square feet of partial depth hydro demolition and install of new concrete slab

·         10,000 square feet of mat slab repair

·         500,000 square feet of corrosion inhibitor treatment and urethane traffic membrane install

·         Over 5,000 linear feet of grout injection at wall and deck cracks

·         Over 20,000 linear feet of new rebar

·         5,365 linear feet of expansion joint removal and replacement

·         600,000 sf of new paint on soffit, walls, and columns

·         New Elevator Lobby slip joints

·         390 linear feet of heavy-duty expansion joint and steel cover plate replacement at the properties loading dock

·         New trench drains and concrete islands at garage entrances

Tysons Tower

Tysons Tower

Overview

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Overview: Tysons Tower and VITA Garages Repairs

Location: McLean, VA

Owner: Tysons Corner Office I, LLC c/o Hines

Engineer: Smislova, Kehnemui & Associates, P.A. (SK&A)

Project Duration: 5 months

Tysons Tower and VITA Garages Repairs included installation of a urethane traffic membrane to over 568,000 square-feet of garage slab. Full system coating thickness averages 56 dry mills exclusive of aggregate. Severe spider cracking around the columns were allowing water infiltration into the slab. 90,000 linear feet or cracks were routed & sealed prior to the waterproofing membrane application. Sealed cracks were detailed with liquid flashing a minimum of 2” on each side of the crack.  A #3 flint aggregate was used for a heavy duty and durable application in a busy commercial and residential parking garage. All levels were line-striped before reopening to traffic.

National Capital Bank

National Capital Bank

Overview

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Location: Washington, DC 

Owner: The National Capital Bank of Washington

Engineer: Tadjer Cohen Edelson Associates

Project Duration:

National Capital Bank is a full-service community bank headquartered on Capitol Hill in Washington DC. Founded and built in 1889, it is Washington DC’s oldest bank. Offering walk in and drive through service, NCB is well positioned to assist its surrounding community.

 

This project addressed various structural and waterproofing repairs across the property. Exterior brick and lintels showed wearing from exposure to the elements. The existing surface lot consisting of a PT slab with asphalt overlay showed visual signs of deterioration from years of heavy traffic. As a result, active leaking was experienced inside the bank’s operating office space. Inside, the subgrade garage exhibited drastic spalling of the concrete structure spanning from the deck, to columns, beams, etc. To address these issues, the scope of the project consisted of the following:

  • 25,000 sf of wall-to-wall partial depth hydro demolition and install of new concrete slab
  • 6,000 sf of full depth concrete repair
  • 8,000 sf of asphalt removal
  • 1,000 sf of topping slab R&R and hot apply install
  • 800 sf of new bonded overlay at teller window drive through
  • Post-Tension cable repairs
  • 300 lf of brick R&R to facilitate new flashing
  • New ADA ramp installation inside garage
  • 200 lf of new Aluminum Cap over Coping Stones
  • 500 lf of Mortar Joint Tuckpointing
  • Exterior Foundation Wall Waterproofing
  • 1,400 sf of penetrating brick sealer
  • 125 lf of expansion joint replacement
  • 100 lf of hydrophilic foam injection
  • 16,000 sf of SOG corrosion inhibitor treatment
  • 33,200 sf of new urethane traffic bearing membrane in the garage and on the surface lot

3 Bethesda Metro Center

3 Bethesda Metro Center

Overview

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Location: Washington, D.C. 

Project Size: $7,053,075 

Owner: Brookfield Properties

Engineer: Smislova, Kehnemui & Associates (SK&A)

Project Duration: 2.5 years

3 Bethesda Metro Center is a 368,000 square foot office building located in the heart of Bethesda, Maryland. The 16-story building has balconies on the upper floors, a large brick plaza, and many great amenities including a fitness center and lounge. Located on the 7th Street retail corridor, 3 Bethesda Metro Center is within walking distance of restaurants, retail stores, museums, and more. Perhaps most notable is its proximity to the Bethesda metro station on the Red Line, which services over 9,000 passengers daily.


This project addressed repairs in the building’s expansive garage, Metro bus terminal, various stairwells, air shafts, and ramps. The garage exhibited visual spalling to the extent that prompted wall-to wall hydro on the entire 1
st two levels of the garage. Once complete, all concrete surface in the garage were coated with a vehicular, urethane coating membrane. Concrete and waterproofing repairs on the Metro Bus loop were coordinated with WMATA to ensure the regularly scheduled bus routes were unaffected as work progressed over a 6-month period. All loading docks and ramps had complete removal and replacement of their concrete topping slabs and hot applied waterproofing.

This two and half year long project consisted of 164 different work items including the following notable repairs:

  • 121,000 square feet of wall-to-wall partial depth hydro demolition and install of new concrete slab
  • 39,000 square feet of full depth hydro demo
  • 22,000 square feet of hydro demo patch repair
  • 9,000 square feet of waffle slab repair
  • 356,000 square feet of urethane traffic coating system
  • 178,000 square feet of corrosion inhibitor application
  • 60 new drain install locations and 2,400 linear feet of new piping
  • 1,000 linear feet of new pipe rail fencing
  • 2,500 linear feet of expansion joint removal and re-installation
  • 12,000 square feet hot applied waterproofing
  • Over 500,000 square feet of new soffit, wall, and column paint with color banding

Poff Federal Building

Poff Federal Building

Overview

Poff Federal Building Garage Rehabilitation

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Location: Roanoke, VA 

Owner: U.S. General Services Administration

General Contractor: Hoar Construction

Engineer: McMullan & Associates, Inc.

Project Duration: 14 months

Project Value: $2,114,682

The Poff Federal Building in Roanoke, Virginia, a 14-story high-rise, serves as a key government facility housing 400 to 500 federal employees, including offices for the General Services Administration (GSA) and the Circuit Court. Over 40 years of weathering had significantly deteriorated the adjacent parking garage, raising concerns about its structural integrity and long-term durability.

 

To address these issues, Concrete Protection & Restoration, Inc. (CPR) executed a comprehensive structural restoration, ensuring long-term stability, improved safety, and enhanced durability for the facility.

 

Scope of Work

 

The project required extensive structural rehabilitation, focusing on deteriorated concrete repair and reinforcement. Major restoration elements included:

Hydro-Demolition

  • Performed by Prepcon
  • Removed 32,000 square feet of deteriorated concrete via hydro-demolition.

Concrete Overlay

  • Installed a new concrete overlay to strengthen the structure and improve durability

Full-Depth Concrete Repairs

  • Performed 5,000 square feet of full-depth repairs to restore heavily damaged sections.

Structural Beam & Column Replacement

  • Replaced compromised beams and columns to reinforce the structural framework.

Vertical & Overhead Corrosion Protection

  • Applied a corrosion inhibitor treatment to prevent further steel reinforcement degradation.

New Stair Installation

  • Constructed new concrete stairs to enhance safety and accessibility.

Expansion Joint Replacement & Crack Repair

  • Replaced failed expansion joints to improve structural movement and prevent water intrusion.
  • Utilized chemical grout injection for crack repairs, ensuring long-term durability.

Traffic-Bearing Membrane Installation

  • Applied a protective membrane on the top deck to safeguard against moisture infiltration and extend surface life.

 

Project Impact & Results

 

The restoration of the Poff Federal Building parking structure significantly improved the structural integrity, longevity, and safety of the facility. By integrating advanced hydro-demolition techniques, high-performance concrete overlays, and protective treatments, CPR successfully extended the service life of the garage while minimizing future maintenance costs.

 

This project reinforces CPR’s commitment to preserving critical infrastructure, delivering solutions that enhance durability and protect structural investments for decades to come.

 

*Concrete Protection & Restoration, Inc. provides expert concrete restoration services throughout Florida, Maryland, Virginia, Pennsylvania, Washington D.C., and beyond.

Tyson’s Corner Marriott

Tyson’s Corner Marriott

Overview

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Location: Vienna, VA  

Owner: MTC Hotel TRS LLC

Engineer: Construction Insights Inc.

Project Duration: 

The Tyson’s Corner Marriott property consists of a 15-story high hotel situated on five acres off Leesburg Pike in Virginia. Built in 1979, this hotel has 396 rooms, almost 10,000 square feet of meeting & event space, and a recreational pool. There a two-level parking garage which offers on-site parking. The first level of the garage is open air with a portion directly under the hotel’s meeting space. A ramp takes you down to the enclosed, on grade second level. The base contract consisted of the following repair items:

  • 5000 SF of Partial and Full Depth Hydro Demolition Patch Repairs
  • Full Depth Laundry Room Repairs
  • Overhead, Vertical, SOG concrete repairs
  • Expansion Joint Installation
  • 20,000 SF of coating removal and full system install
  • 30,000 SF of Re-coat

 

As the project progressed additional repairs were added to the scope due to the deteriorating conditions around the property:

  • Full Depth Kitchen Closet Repairs and new Epoxy Flooring
  • 2,000 SF of topping slab removal and replacement at hotel sidewalk
  • 2,000 SF of hot apply installation at sidewalk with WP turndown at foundation wall
  • Partial and Full depth repairs at Loading Dock
  • New Traffic Membrane at Loading Dock
  • Remove existing parging in Vent Shaft and apply new elastomeric coating on CMU walls

 

MacArthur Boulevard

MacArthur Boulevard

Overview

MacArthur Boulevard Garage and Structural Steel Repairs

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Location: Bethesda, MD

Engineer: Tate, Shahbaz & Associates P.C.

Project Duration: 4 months

6106 MacArthur Blvd is a 2-story office building with a half-level below used for parking.  Located in Bethesda, MD less than a mile from the DC line, the building sits on a steep hill with the east corner of the building on-grade and the parking garage on west side of the structure being cast-in-place concrete slab supported by structural steel framing on the hill.  After years of rain/weather exposure combined with poor drainage and lack of a protective coating on the steel members, the steel beams along the west side of the building showed signs of corrosion and there was evidence of settlement within the brick façade.  A structural engineer was contacted to perform an inspection of the structure, and it was determined that work needed to be done to reinforce the steel beams and protect them from further damage.  A repair scope was developed which included:

 

  1. Demo and remove brick parapet walls and column jackets supported by the slab edge
  2. Demo existing concrete slab edge to expose top side of structural steel beams
  3. Sandblast to remove all corrosion rust on steel beams and columns
  4. Install/weld supplemental steel plates and angles to reinforce steel framing
  5. Paint all structural steel with protective epoxy coating
  6. Re-build concrete slab edge and brick parapet walls/columns
  7. Perform partial and full depth concrete repairs to elevated garage slab
  8. Apply Corrosion Inhibitor Treatment to elevated slab
  9. Install polyurethane vehicular waterproof membrane & repaint parking lines

Dolphin Tower Restoration

Dolphin Tower Restoration

Overview

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Location: Sarasota, Florida
Project Size: $9,000,000
Owner: Dolphin Towers Condominium Association, Inc.
Engineer: Karins Engineering Group
Specialty Engineer: Morabito Consultants

Project Overview

 

The Dolphin Tower in Sarasota, Florida, faced a critical structural failure that led to the immediate evacuation of all 117 residential units in June 2010. Large cracks in the fourth-floor transfer slab—a key structural element that supports the upper floors—posed a serious risk to the entire building’s stability. Without immediate action, the building was in danger of further deterioration and potential collapse.

In April 2014, Concrete Protection & Restoration(CPR) was awarded the contract to restore the building’s safety and stability. The project required a complete overhaul of the damaged slab, reinforcement of critical structural components, and upgrades to bring the building up to modern safety standards. Through expert planning and execution, CPR successfully restored Dolphin Tower on schedule and under budget, ensuring it was safe for residents to return.

 

The Challenge: A Structural Emergency

 

The transfer slab failure at Dolphin Tower created a dangerous situation that required immediate attention. The key challenges included:

  • Emergency Shoring & Stabilization: Temporary structural support was necessary to prevent further damage.
  • Structural Weakness: The cracked slab compromised the integrity of the entire 15-story building.
  • Code Compliance: Repairs needed to meet updated building codes and withstand hurricane-force winds.
  • Resident Displacement: The building’s evacuation meant repairs had to be efficient and timely.

With these challenges in mind, CPR developed a strategic restoration plan that prioritized safety, durability, and long-term performance.

 

The Solution: Advanced Repair Techniques 

 

Restoring Dolphin Tower required more than just fixing cracks, it demanded a complete structural overhaul to ensure the building’s future stability.

 

Key Repairs & Reinforcements:

 

  • Foundation Strengthening: Reinforcing the building’s foundation to support the restored structure.
  • Transfer Slab Repair & Reinforcement: Shoring the damaged slab, reinforcing it with high-strength materials, and redistributing loads to prevent future failures.
  • Column Enlargements & Shear Wall Installation: Strengthening load-bearing columns and adding reinforced concrete shear walls to improve the building’s stability against lateral forces like wind.
  • Exterior Wall Replacement: Removing and replacing weakened CMU walls with poured-in-place reinforced concrete for superior durability.
  • Carbon Fiber Reinforcement & Post-Tensioning: Using carbon fiber strengthening and post-tensioned concrete techniques to reinforce structural components while minimizing weight and space requirements.
  • Upper-Level Structural Upgrades: Identifying and reinforcing additional stress points to bring the building up to modern wind load requirements.

By integrating cutting-edge repair techniques, CPR ensured that Dolphin Tower was not just repaired, but rebuilt for long-term safety and performance.

 

Why This Project Matters

 

This restoration highlights the importance of proactive maintenance and expert repairs in aging concrete buildings. Dolphin Tower’s failure was not sudden—it was a result of years of stress and wear. This project emphasizes:

  • The necessity of early detection and structural monitoring to prevent costly failures.
  • The value of using modern repair techniques, such as carbon fiber reinforcement and shear wall installation, to extend a building’s lifespan.
  • The importance of working with experienced concrete restoration specialists who understand both emergency repairs and long-term solutions.

Concrete structures, especially high-rise buildings, require ongoing care, regular inspections, and quality repairs to remain safe and functional.

 

Keeping Buildings Safe for the Future

 

At Concrete Protection & Restoration, we specialize in concrete repair, structural rehabilitation, and advanced restoration solutions for high-rise buildings, parking structures, and critical infrastructure. We take a proactive, long-term approach to concrete restoration, ensuring safety, durability, and compliance with modern building standards.

If your structure requires concrete repair, structural strengthening, waterproofing, or corrosion protection, CPR has the expertise to extend its service life and prevent costly failures.